To get a process that is ancient printing on fabric went via a very rapid amount of development modify over the last decade.

Screen-printing fabric using flat screens has been the well-established method of applying colour and design to fabric up to now. This procedure was ideal for medium to large runs. For extremely high volume, rotary screen-printing was the standard process. The set up costs to engrave and produce the screens were quite high speculate in the size of runs they were one of the most economic.

Small runs are not economic using either of these processes for fabric printing. This made the tiny runs very costly due to high build costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.

Then along came the newest technique of fabric printing. Digital fabric printing introduced a totally new idea whereby small runs could be done at the less cost. Printing digitally onto fabrics created from polyester has recently reached new heights due to continuous development work by fabric manufacturers that are committed to this form of printing on fabric.

Stunning results are now being achieved on fabrics which could be seen in a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, home furnishings, window shades, roller blinds etc. Printing on fabric with this ever-increasing array of applications demands careful and continuous research and development. This ensures the fabrics work when used on many digital printing machines with the wide combination of inks from dye-sub water-based inks to UV, solvent and latex inks.

Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the pad to ensure the printer provides the optimum performance in the ink, machine and rip used. This can then give high definition, brilliant strong colours when required for flags excellent print through, for all sorts of printing on fabric.

Although dye-sub printing polyester fabric probably produces the the best results advances in UV inks signifies that results have improved dramatically in recent times. The inks are getting to be more flexible making suitable for textile printing. Also Latex ink technology entails why these inks are suitable for textiles. This can be further evidence of the value of fabrics for digital printing where textile is replacing traditional media for example PVC. Machine and ink manufacturers have responded well to the challenge by adapting machines and also the inks.

A recently available development has witnessed the creation of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable is becoming more and more significant as landfill taxes carry on and rise rather than forgetting that polyesters fabrics can naturally be recycled. This is especially very important to those companies who will be alert to the growing interest in more green products.
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